Meeting Diverse Needs for Small Batches, Multiple Varieties & Short Lead Times
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Zhejiang Changran Technology Co., Ltd. has upgraded in-depth digital and intelligent traditional copper and aluminum enameled wire equipment, established an integrated wire drawing/enameling production line under the management of the ISO9001 Quality Control System.
Under the quality control of the production center, the entire process is monitored by a computer, and key parameters such as wire drawing speed, enameling temperature, and enameling thickness can be flexibly adjusted as per product performance requirements. This system provides quick response to customization requirements of small-quantity, multi-variety, and short-cycle etc., ensuring the stability and consistency of products.
OVERVIEW
QZL/2 Custom Carbon-Alloy Aluminum Enameled Wire is a fully customizable magnet wire developed for manufacturers with special electrical, mechanical, or thermal requirements. It supports customized conductor materials, insulation systems, wire sizes, and conductor structures to meet different industrial applications. This custom carbon-alloy aluminum enameled wire is suitable for OEMs and industrial equipment manufacturers requiring project-specific winding solutions for demanding operating conditions.
Specific Applications
This custom carbon-alloy aluminum wire is designed for applications with special technical requirements, including:
- High-performance electric motors
- New energy equipment and power electronics
- Industrial transformers and reactors
- Aerospace and transportation electrical systems
- Special electromagnetic coils and custom winding projects
- Equipment requiring non-standard conductor structures or insulation systems
Core Functions
Full Project-Based Customization
Supports customized conductor materials, insulation systems, wire diameters, conductor structures, and electrical performance according to project specifications.
Wide Thermal Class Options
Available in 180°C, 200°C, and 220°C thermal classes to meet different operating environments.
Flexible Electrical Performance
Conductivity starts from ≥55% IACS, while breakdown voltage is ≥3 kV and can be customized up to ≥10 kV depending on application requirements.
Broad Size Range
Wire diameter ranges from 0.05 mm to 8.00 mm, covering AWG 0000–44 and SWG 1–50 for various industrial winding applications.
Designed for Special Operating Conditions
This QZL/2 custom enameled wire supports solid, stranded, and shaped conductors, making it suitable for equipment with unique space, electrical, or mechanical requirements.
Technical Specifications
| Parameter | Specification |
| Product Name | QZL/2 Custom Carbon-Alloy Aluminum Enameled Wire |
| Model | QZL/2 |
| Manufacturing Process | Customizable conductor structure, insulation coating, and wire diameter tolerance |
| Conductor Material | Carbon Alloy Aluminum (Graphene-modified and other alloy formulations available) |
| Insulation Material | Polyesterimide, Polyamide-imide, or Composite Coatings (Customizable) |
| Thermal Class | 180°C / 200°C / 220°C (Customizable) |
| Conductor Type | Solid / Stranded / Shaped (Customizable) |
| Wire Diameter | 0.05–8.00 mm (AWG 0000–44, SWG 1–50) |
| Conductivity | ≥55% IACS (Customizable) |
| Conductor Resistance | ≤0.030 Ω·mm²/km (20°C) |
| Breakdown Voltage | ≥3 kV (Up to ≥10 kV Customizable) |
| Elongation | ≥15% (Customizable) |
| Insulation Thickness | 0.02–0.20 mm (Customizable) |
| Standards | GB/T 29197-2012, IEC 60317, Customer-Specified Standards |
| Compliance | RoHS, REACH |
Technical specifications can be customized according to project requirements.
OEM / ODM Customization
We provide comprehensive OEM and ODM services for industrial winding manufacturers and equipment suppliers, including:
- Custom conductor alloy formulations, including graphene-modified options
- Customized insulation materials and coating structures
- Wire diameter, tolerance, and insulation thickness customization
- Solid, stranded, or shaped conductor designs
- Customized breakdown voltage, thermal class, and electrical performance
- Packaging, spool specifications, labeling, and private branding
- Production according to customer drawings or technical standards
Purchasing Information
| Item | Details |
| Standard Product MOQ | 20 Tons |
| Customized Product MOQ | 28 Tons |
| Sample Availability | Custom samples available |
| Sample MOQ | To be confirmed according to project requirements |
| Production Lead Time | 15–30 Days (Depending on order quantity and customization requirements) |
For customized projects, please provide your required wire diameter, conductor structure, insulation type, thermal class, electrical performance targets, applicable standards, and application details. Our engineering team will recommend the most suitable custom carbon-alloy aluminum enameled wire solution based on your technical requirements.
FAQ
- What can be customized for this product?
Conductor material, wire diameter, insulation system, conductor structure, thermal class, insulation thickness, electrical performance, packaging, and production standards can all be customized.
- Which conductor structures are available?
The product supports solid, stranded, and shaped conductors, depending on your application and manufacturing requirements.
- What thermal classes can you provide?
Standard options include 180°C, 200°C, and 220°C, with insulation systems selected according to project needs.
- Which standards does the product comply with?
The product complies with GB/T 29197-2012, IEC 60317, and can also be manufactured according to customer-specified standards. It meets RoHS and REACH environmental requirements.
- Why choose QZL/2 Custom Carbon-Alloy Aluminum Enameled Wire?
It offers full customization of conductor materials, insulation systems, wire dimensions, electrical performance, and thermal classes, making QZL/2 Custom Carbon-Alloy Aluminum Enameled Wire an ideal solution for OEM manufacturers and industrial projects with special operating conditions and non-standard technical requirements.
