Meeting Diverse Needs for Small Batches, Multiple Varieties & Short Lead Times
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Zhejiang Changran Technology Co., Ltd. has upgraded in-depth digital and intelligent traditional copper and aluminum enameled wire equipment, established an integrated wire drawing/enameling production line under the management of the ISO9001 Quality Control System.
Under the quality control of the production center, the entire process is monitored by a computer, and key parameters such as wire drawing speed, enameling temperature, and enameling thickness can be flexibly adjusted as per product performance requirements. This system provides quick response to customization requirements of small-quantity, multi-variety, and short-cycle etc., ensuring the stability and consistency of products.
OVERVIEW
QZL/2-200 Carbon Alloy Aluminum Enameled Wire 200°C High Strength is a magnet wire designed for high-temperature electrical equipment and industrial winding applications.
It uses a carbon alloy aluminum conductor combined with a high-temperature polyamide-imide enamel coating to provide reliable insulation and mechanical strength under demanding operating conditions.
This carbon alloy aluminum enameled wire is suitable for manufacturers looking to reduce conductor weight while maintaining stable electrical performance in motors, new energy equipment, and other high-temperature applications.
Specific Applications
This high-strength enameled wire is suitable for a variety of industrial applications, including:
- High-temperature electric motor windings
- New energy equipment and drive systems
- Industrial transformers and reactors
- Generators and electromagnetic coils
- Industrial winding equipment operating under elevated temperatures
Core Functions
Designed for High-Temperature Operation
Features a 200°C thermal class polyamide-imide enamel coating for reliable insulation in demanding environments.
Stable Electrical Performance
Provides conductivity ≥60% IACS and conductor resistance ≤0.029 Ω·mm²/km (20°C) for efficient current transmission.
Reliable Insulation Protection
Class 2 insulation delivers breakdown voltage ≥5 kV, supporting dependable electrical insulation for industrial windings.
Good Mechanical Strength
Elongation reaches ≥18% (≥16% below 1.0 mm and ≥22% above 1.0 mm), helping improve processing performance during winding.
Flexible Production Options
This QZL/2-200 enameled wire is available with solid or stranded conductors, multiple insulation thicknesses, and optional 180°C or 220°C thermal classes to meet different project requirements.
Technical Specifications
| Parameter | Specification |
| Product Name | QZL/2-200 Carbon Alloy Aluminum Enameled Wire |
| Model | QZL/2-200 |
| Manufacturing Process | Carbon alloy aluminum hot drawing process with high-temperature polyamide-imide enamel coating |
| Conductor Material | Carbon Alloy Aluminum |
| Insulation Material | Polyamide-imide enamel coating |
| Thermal Class | 200°C |
| Optional Thermal Class | 180°C / 220°C |
| Conductor Type | Solid / Stranded (Customizable) |
| Wire Diameter | 0.10–6.00 mm (AWG 1–34, SWG 6–38) |
| Conductivity | ≥60% IACS |
| Conductor Resistance | ≤0.029 Ω·mm²/km (20°C) |
| Breakdown Voltage | ≥5 kV (Class 2 Insulation) |
| Elongation | ≥18% (≥16% below 1.0 mm; ≥22% above 1.0 mm) |
| Insulation Thickness | Class 1: 0.04–0.11 mm; Class 2: 0.12–0.17 mm (Customizable) |
| Standards | GB/T 29197-2012, IEC 60317 |
| Compliance | RoHS, REACH |
Technical specifications can be customized according to project requirements.
OEM / ODM Customization
We provide OEM and ODM services for industrial winding manufacturers, including:
- Custom wire diameter and insulation thickness
- Solid or stranded conductor options
- Thermal class selection (180°C/ 200°C / 220°C)
- Custom spool size and packaging
- Project-specific electrical and mechanical specifications
- OEM branding and private label production
Purchasing Information
| Item | Details |
| Standard Product MOQ | 20 Tons |
| Customized Product MOQ | 28 Tons |
| Sample Availability | Available |
| Sample MOQ | 10 kg |
| Production Lead Time | 7–15 Days (Depending on order quantity and customization requirements) |
For bulk procurement, please provide required wire diameter, conductor type, insulation class, thermal rating, appliwire standards, and estimated annual demand. Our engineering team can recommend the most suitable carbon alloy aluminum enameled wire specification based on your project requirements.
FAQ
- What applications is this wire designed for?
It is mainly used in high-temperature electric motors, new energy equipment, transformers, generators, reactors, and other industrial winding applications.
- What is the operating temperature rating?
The standard thermal class is 200°C, with optional 180°C and 220°C versions available for different operating environments.
- Can the wire specifications be customized?
Yes. Wire diameter, insulation thickness, conductor structure, thermal class, and packaging can all be customized according to project requirements.
- Which standards does the product comply with?
The product complies with GB/T 29197-2012 and IEC 60317, and meets RoHS and REACH environmental compliance requirements.
- Why choose QZL/2-200 Carbon Alloy Aluminum Enameled Wire 200°CHigh Strength?
It combines a 200°C thermal class insulation system, ≥60% IACS conductivity, ≥5 kV breakdown voltage, customizable specifications, and compliance with international standards, making it a reliable choice for manufacturers of high-temperature motors, new energy equipment, and industrial winding components.
