Meeting Diverse Needs for Small Batches, Multiple Varieties & Short Lead Times
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Zhejiang Changran Technology Co., Ltd. has upgraded in-depth digital and intelligent traditional copper and aluminum enameled wire equipment, established an integrated wire drawing/enameling production line under the management of the ISO9001 Quality Control System.
Under the quality control of the production center, the entire process is monitored by a computer, and key parameters such as wire drawing speed, enameling temperature, and enameling thickness can be flexibly adjusted as per product performance requirements. This system provides quick response to customization requirements of small-quantity, multi-variety, and short-cycle etc., ensuring the stability and consistency of products.
OVERVIEW
QZL/2-180 Carbon Alloy Aluminum Enameled Wire 180°C is a magnet wire designed for motors, transformers, and industrial winding applications where weight reduction and stable electrical performance are important. It features a graphene-modified carbon alloy aluminum conductor with a high-temperature polyesterimide enamel coating. Compared with traditional copper magnet wire, this carbon alloy aluminum enameled wire helps reduce winding weight while maintaining reliable conductivity, making it suitable for manufacturers seeking efficient.
Specific Applications
The enameled wire is suitable for a wide range of industrial electrical equipment, including:
- Electric motors and high-efficiency motor windings
- Power and distribution transformers
- Industrial coils and electromagnetic windings
- Generators and alternators
- Energy-saving electrical equipment requiring reduced conductor weight
Core Functions
Reliable Electrical Performance
Conductivity reaches ≥62.4% IACS, supporting efficient current transmission for various industrial winding applications.
High Temperature Resistance
Standard 180°C thermal class polyesterimide enamel coating provides stable insulation under elevated operating temperatures. Optional 200°C and 220°C thermal classes are available.
Strong Insulation Performance
Class 2 insulation provides breakdown voltage ≥5 kV, helping improve electrical safety and winding reliability.
Flexible Manufacturing Options
This QZL/2-180 enameled wire is available in solid or stranded conductor structures with customizable insulation thickness and wire diameters for different production requirements.
Technical Specifications
| Parameter | Specification |
| Product Name | QZL/2-180 Carbon Alloy Aluminum Enameled Wire (180°C) |
| Model | QZL/2-180 |
| Manufacturing Process | Continuous casting and rolling of graphene-modified carbon alloy aluminum conductor with multiple enamel coating and baking processes |
| Conductor Material | Graphene-modified Carbon Alloy Aluminum |
| Insulation Material | Polyesterimide enamel coating |
| Thermal Class | 180°C |
| Optional Thermal Class | 200°C / 220°C |
| Conductor Type | Solid / Stranded (Customizable) |
| Wire Diameter | 0.10–6.00 mm (AWG 1–34, SWG 6–38) |
| Conductivity | ≥62.4% IACS |
| Conductor Resistance | ≤0.028 Ω·mm²/km (20°C) |
| Breakdown Voltage | ≥5 kV (Class 2 Insulation) |
| Elongation | ≥20% (≥17% below 1.0 mm; ≥25% above 1.0 mm) |
| Insulation Thickness | Class 1: 0.04–0.11 mm; Class 2: 0.12–0.17 mm (Customizable) |
| Standards | GB/T 29197-2012, IEC 60317, NEMA MW1000 |
| Compliance | RoHS, REACH, Lead-free |
Technical specifications can be customized according to project requirements.
OEM / ODM Customization
We support OEM and ODM manufacturing for industrial wire applications, including:
- Custom wire diameter and insulation thickness
- Solid or stranded conductor configurations
- Optional thermal classes (180°C/ 200°C / 220°C)
- Customized spool size and packaging
- Project-based technical specification adjustment
- Private labeling and OEM production
Purchasing Information
| Item | Details |
| Standard Product MOQ | 20 Tons |
| Customized Product MOQ | 28 Tons |
| Sample Availability | Available |
| Sample MOQ | 10 kg |
| Production Lead Time | 7–15 Days (Depending on order quantity and customization requirements) |
For bulk procurement, please provide required wire diameter, conductor type, insulation class, thermal rating, appliwire standards, and estimated annual demand. Our engineering team can recommend the most suitable carbon alloy aluminum enameled wire specification based on your project requirements.
FAQ
- What industries commonly use this enameled wire?
It is widely used in electric motors, transformers, industrial coils, generators, and other electromagnetic winding applications requiring conductors.
- What thermal classes are available?
The standard thermal class is 180°C, with optional 200°C and 220°C versions available for higher temperature applications.
- Can the wire size and insulation thickness be customized?
Yes. Wire diameter, insulation thickness, conductor structure (solid or stranded), and packaging can all be customized according to project requirements.
- Which international standards does the product comply with?
The wire complies with GB/T 29197-2012, IEC 60317, NEMA MW1000, and meets RoHS and REACH environmental requirements.
- Why choose QZL/2-180 Carbon Alloy Aluminum Enameled Wire 180°C?
It combines a graphene-modified carbon alloy aluminum conductor, ≥62.4% IACS conductivity, 180°C thermal resistance, customizable specifications, and compliance with international standards, making it suitable for OEM manufacturers, transformer producers, and industrial winding suppliers seeking reliable magnet wire solutions.
